By Bill Tobias
Many factors go into making the correct decision when selecting a new gear reducer. We must begin with the following basic information to accurately make the correct selection.
WE START WITH:
- Speed—how fast does the application require the output shaft to turn?
- Torque—what is the torque load requirement?
- Overhung load—how external radial loads are applied to the output shaft may require more gear load capacity, and therefore, larger gears.
- Duty cycle—how long will the gearbox operate before turning off? Depending on life requirements, intermittent duty applications can utilize smaller gearboxes.
THEN WE ANALYZE OTHER FACTORS, SUCH AS:
- Weight, temperature and environment
- Special coatings or enclosures for harsh or food and beverage applications
- The correct mounting position so the unit receives proper lubrication
- Calculations for correct horsepower requirements
A failure we routinely see is the use of a reducer with a c-face direct mounted motor in reversing applications, these failures can usually be solved by simply changing it to a c-face coupled motor instead. Making the correct selections in the beginning will help assure long life and reliable performance.
OTP can assist you through the sizing process to ensure the correct selection of reducer or gear motor for your specific application. Plus, we can advise you on all the latest product advancements and the newer high efficiency product offerings, such as the Sumitomo Hyponic or Grove LeCentric. Contact us to receive the expert Technical Knowledge and Broad Product Support that only comes from OTP Industrial Solutions.